Basics Of Production Planning And Control Pdf

basics of production planning and control pdf

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Production Planning and Control draws on practitioner experiences on the shop floor, covering everything a manufacturing or industrial engineer needs to know on the topic. It is written in an approachable style, thus making it ideal for readers with limited knowledge of production planning. End of chapter questions help readers ensure they have grasped the most important concepts. MSc students and researchers working on manufacturing and industrial engineering topics, manufacturing engineers and others working in factories in roles related to PP and C.

Production Planning and Control Procedures in a Manufacturing Company

Production planning and control is an important task of Production Manager. It has to see that production process is properly decided in advance and it is carried out as per the plan. Production is related to the conversion of raw materials into finished goods. This conversion process involves a number of steps such as deciding what to produce, how to produce, when to produce, etc.

These decisions are a part, of production planning. Merely deciding about the task is not sufficient. The whole process should be carried out in a best possible way and at the lowest cost. Production Manager will have to see that the things proceed as per the plans.

This is a control function and has to be carried as meticulously as planning. Both planning and control of production are necessary to produce better quality goods at reasonable prices and in a most systematic manner.

Production planning is the function of looking ahead, anticipating difficulties to be faced and the likely remedial steps to remove them. It may be said to be a technique of forecasting ahead every step in the long process of production, taking them at a right time and in the right degree and trying to complete the operations at maximum efficiency. Production control, on the other hand, guides and directs flow of production so that products are manufactured in a best way and conform to a planned schedule and are of the right quality.

Control facilitates the task of manufacturing and see that everything goes as per the plans. Specifically, it consists of the planning of the routing, scheduling, dispatching and inspection, co-ordination and the control of materials, methods, machines, tooling and operating times.

The ultimate objective is the organization of the supply and movement of materials and labour, machine utilization and related activities, in order to bring about the desired manufacturing results in terms of quantity, time and place. Overall sales orders or plans must be translated into specific schedules and assigned so as to occupy all work centres but overload none. The forgoing discussion brings out the following traits of production planning and control:.

It is the planning and control of manufacturing process in an enterprise. The questions like—What is to be manufactured?

When it is to be manufactured? How to keep the schedule of production etc.? All types of inputs like materials, men, machines are efficiently used for maintaining efficiency of the manufacturing process. The manufacturing process is organized in such a way that none of the work centres is either overworked or under worked.

The division of work is undertaken very carefully so that every available element is properly utilized. The work is regulated from the first stage of procuring raw materials to the stage of finished goods. Planning of production precedes control.

Whatever is planned needs to be controlled. The ultimate objective of both planning and control is to use various inputs in an efficient way and to have a proper control over various targets and schedules fixed earlier. The following details will bring out the objectives of production planning and production control:. Role of Manager in an Organization.

Production Planning and Control

Production planning and control refers to two strategies that work cohesively throughout the manufacturing process. Production planning involves what to produce, when to produce it, how much to produce, and more. A long-term view of production planning is necessary to fully optimize the production flow. Production control uses different control techniques to reach optimum performance from the production system to achieve throughput targets. The objectives of production planning and control can vary from one business to another, but some general objectives include the following:.

Broadly speaking, production planning is concerned with two main aspects: (i) routing or planning work tasks (ii) layout or spatial relationship between the resources. Production planning is dynamic in nature and always remains in fluid state as plans may have to be changed according to the changes in circumstances.

Introduction to SAP PP (Production Planning)

With ever-shorter lead times and increasing price pressure, the challenges of make-to-order manufacturing and complex variant management are loud and clear. To compete, mid-sized companies must optimize their production processes. It enables efficiency, coordination, and the leveraging of production-related data to drive improvement. Want to take your Production mobile? With abas ERP, your entire order management system is on the screen.

What is Production Planning? Production Planning is the process of aligning demand with manufacturing capacity to create production and procurement schedules for finished products and component materials. It tracks and makes a record of the manufacturing process flows, for example, the planned and actual costs. Also, goods movements from the conversion of raw material to semi-finished goods.

Production planning and control is an important task of Production Manager. It has to see that production process is properly decided in advance and it is carried out as per the plan. Production is related to the conversion of raw materials into finished goods. This conversion process involves a number of steps such as deciding what to produce, how to produce, when to produce, etc.


Objectives of Production Planning and Control

By PlanetTogether. Throughout the years, manufacturers have been on a quest to improve their operations by increasing productivity, managing their inventory , and optimizing their resource utilization. These are some of the main challenges faced by manufacturers. Many strategies have emerged as solutions to allow manufacturing operations to improve their overall production efficiency. One such strategy is Production Planning and Control PPC , which is a term used to describe two essential components of manufacturing: production planning and production control.

Better service to customers. Under this phase of production planning, basic ground work on the product design, layout design and work flow are prepared. Stage 1: Pre-Planning. You can change your ad preferences anytime. The word production only tells us that we are producing something value added. Production planning and control PPC results in effective utilization of plant capacity, equipment and resources which in turn results into control of the production cost. Now customize the name of a clipboard to store your clips.

ERP Production Planning & Control

For efficient, effective and economical operation in a manufacturing unit of an organization, it is essential to integrate the production planning and control system.


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